OUR TREATMENTS

Anodising

Anodising is a complex process that electrically converts the aluminium surface and sub-surface to a columnar structure of aluminium oxide. The porous structure can then be sealed with various chemistries to add additional properties.

Anodised coatings are typically sealed to improve their corrosion protection that is filling or hydrating the pores in the columns, using either hot water, chromates or acetates. The columns can also be filled with an ultra-fine aqueous dispersion of PTFE, improving the friction and wear properties of the coating (Apticote 350), as well as its corrosion properties.

The most dense coatings are produced from pure aluminium alloys. The presence of alloying elements like copper and silicon produces macro-porosity in the coating, reducing its corrosion protection properties.

Poeton offer a wide variety of anodising techniques, with each being tailored to provide different properties.

Plating

Over the last 120 years, Poeton Industries has been at the forefront of plating technology and development. Having provided plating services to a wide range of industries covering a huge array of applications. In each instance, the plating technique has been carried out with exacting standards. Poeton’s R&D laboratories have developed many new processing and jigging techniques over the years and were pioneers in precision chrome plating.

Plating is the process of a metal being deposited onto the surface of a conductive material and is achieved through either electroplating or auto-catalytic plating. Poeton can offer plating treatments onto a range of substrates to enhance the properties including corrosion and wear resistance.

Thermal Sprays

Poeton offer state of the art thermal spraying equipment, plasma spraying , encompassing wire, electric arc, and high-energy processes, supported by sophisticated PC-controlled five axis robotic manipulation.

Our Sulzer Metco MultiCoat® can simultaneously control up to four thermal spray processes from a single console. With advanced processing, trending and reporting features, MultiCoat® offers superb performance and value for all types of spray operations, from R&D to high-volume production.

As with all surface treatments, the technical competence of the process engineers and operators is paramount to achieving a consistently high standard of coating. Poeton therefore have invested heavily in the training and development of our thermal spray experts.

NDT

Non-destructive testing (NDT) is a wide range of inspection processes that test for material flaws and defects without damaging or altering the parts.

Poeton’s NDT services allows for parts to be evaluated to ensure integrity and reliability as well as saving time and costs compared to other inspection methods.

Conversion Coating

Conversion coatings are primarily used to reduce the corrosion effect on aluminium. They also form an ideal surface for paints to bond to. They can therefore be used in the painted or un-painted condition.

Conversion coatings produce a surface film through a chemical reaction with the substrate, which essentially converts the surface. If coatings and paint systems are applied to an aluminium surface with no prior surface conversion, the paint adhesion will be poor and paint may flake off.

Typical conversion coatings like Alocrom or Alodine contain Hexavalent chrome, which means they continue to protect the substrate material even if the paint layer is breached. However, under the new REACH regulations the use of hexavalent conversion coatings is coming to an end. Therefore, Poeton has invested a huge amount of R&D resource over the last 7 years evaluating and perfecting the application methods of the Alocrom alternatives, such as: Surtec 650, Iridite NCP, Socomore TCS PACS and Lanthane.

Dry Film Lubricants

Dry film lubricant solutions are comprised of very small particles of lubricating agents mixed with a binding resin. The coating is then cured to bond the surface to the substrate.

Poeton’s dry film lubricant treatments are used to reduce wear, galling and heat generation in a range of industrial applications and are commonly used in applications where liquid lubricants would be unsuitable.

Paint

With 10 paint spray booths across 3 sites, a variety of pre-treatment and masking techniques and dedicated curing ovens, Poeton Industries can provide a comprehensive painting services. Poeton offers a wide range of paint systems to various defence standards, such as DEF-STAN, MIL-SPEC, as well as a multitude of aerospace approvals, such as Airbus, SAFRAN, Triumph and Collins Aerospace.

Poeton pride themselves on the quality of their paint finish, which can be attributed to the first-class equipment and extensive training. All our paint sprayers are fully trained to exacting standards, allowing us to paint the most complex of geometries.

We stock a wide range of paint systems, which can be applied to a variety of substrate materials. Our Technical Sales and R&D teams are on hand to assist in paint recommendations and specification interpretation.

Apticote 100 - Hard Chrome

A low temperature electrolytic process that deposits a protective coating of hard chrome on to a variety of base materials that outperforms conventional hard chrome coatings.

  • Corrosion resistance
  • Excellent abrasion resistance
  • Extreme hardness
  • Low adhesive wear
  • Low coefficient of friction
  • No final grinding
  • Precision plating
Apticote 200 - Polymer

A range of polymer coatings that comprises high technology polymer-based formulations offering outstanding properties.

  • Abrasive wear resistance
  • Chemical resistance
  • FDA compliance
  • Heat resistance
  • Low friction
  • Mould release
Apticote 300 - Anodising

A range of anodising processes, including hard, sulphuric and TSA, each offering its own unique performance benefits.

  • Coats a range of aluminium alloys
  • Dyed red or black
  • Excellent paint adhesion
  • High hardness
  • High hardness
  • Uniform coverage
  • Very good corrosion resistance
  • Very low wear
Apticote 350 - Hard Anodising Polymer Composite

Combines the hardness of aluminium oxide with the properties of fluorocarbon polymers to produce a hard and continuously lubricating surface.

  • Coats a range of aluminium alloys
  • Excellent corrosion protection
  • Extremely low friction
  • High hardness
  • Non-stick
  • Superb control of thickness
  • Uniform coverage
  • Very low wear
Apticote 400 - Electroless Nickel

A complex solution producing a thin and even coating that continues to perform even in the most extreme operating environments.

  • High wear resistance
  • Can be hardened up to 1,000Hv
  • Excellent corrosion protection
  • Thickness range 5 to 50μm
  • Completely uniform coverage
  • No post machining
Apticote 450 - Nickel Polymer Composite

A slick composite Nickel/PTFE coating that outperforms its rivals due to its sub-micron PTFE particles that are evenly distributed throughout the coating.

  • High wear resistance
  • Low friction
  • Smooth, even coverage
  • Superb anti-galling and anti-seizure
  • Good hardness
  • Thickness range 5 to 20 μm
Apticote 460 - Nickel Composites

The protective benefits of low friction polymers are combined the natural hardness and corrosion resistance of nickel.

  • Excellent mould release and non-stick
  • High hardness
  • Superior adhesive wear resistance
  • Permanent lubricity
  • Corrosion resistance
  • USDA and FDA approval
Apticote 600 - Silver

An excellent choice in aerospace and defence applications with superb anti-galling and anti-fretting properties.

  • Anti-galling
  • Anti-fretting
  • Electrical conductivity
  • Reflectivity
  • Corrosion resistance
  • Thickness between 10 and 25μm
Apticote 800 - Thermal Spray

A family of high-performance ceramic, cermet and metallic plasma coatings that can be applied to a wide variety of substrates.

  • Reduces abrasive wear
  • Reduce fretting and surface fatigue
  • Erosion protection
  • Used to salvage parts
  • Corrosion protection
  • Thermal barrier
Apticote 810 - Plasma Polymer Composite

The next generation of non-stick coatings; tougher, harder and with better release properties than conventional polymer coatings.

  • Non-stick to a wide range of products
  • Corrosion protection
  • Wear resistance
  • High lubricity and low friction
  • High temperature capability
  • Tough, with high load-carrying capacity
  • USDA and FDA compliant
Apticote 900 - Cadmium

An electrolytic process that deposits a sacrificial coating that offers unmatched corrosion protection to a variety of base materials.

  • Superb corrosion protection
  • Low friction
  • Ductile, self-healing
  • Small volume growth when oxidising
  • No final grinding
Apticote 2000 - Nickel Silicon Carbide Composite

A metal matrix coating comprising a mix of nickel with suspended silicon carbide particles deposited using a tailored process to ensure superior adhesion.

  • High hardness
  • Low friction
  • Anti-streaking
  • Little or no wear
  • Coats a range of surfaces
  • Easy honing on engine cylinders

Value added service

The nature of the Surface Treatment Industry means we typically carry out the last operations in the full manufacturing process prior to delivery to the final customer’s assembly line. However, there are times when minor assembly, bonding or kitting operations are carried out in between the processes being finished at Poeton and parts reaching the final destination. To further support our key partners, Poeton also offer a minor assembly, bonding, and kitting service. As part of our expansion into 2 new buildings in Gloucester we have a dedicated area for carrying out minor assembly operations such as heli coil fitting, bush insertion, component assembly and bonding. To find out more contact us here

Subcontract service

As part of our commitment to offer the complete service to our partners, Poeton Industries also provide a sub-contract service. In addition to our current in house process capabilities we also sub-contract non-core processes such as: Shot Peening, Heat treatment, Grinding, Machining, Honing and polishing. Poeton Industries will manage all aspects of this process as part of the full package of work, allowing a ‘single purchase order’ scenario. If there are further services that are required outside of these standards, we are happy to review them. To find out more contact us here