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Scuffing is a severe adhesive failure situation associated with high
speed, high load lubricated contacts. It is particularly prevalent with
cams, tappets, cylinder bores and gears.
It is characterised by the following sequence of events.
- Intermittent surface contact through the lubricating oil film, either
due to poor entrainment, localised surface roughness or debris entrapment.
- A consequent increase in the friction and, due to the high loads and
speeds, an increase in the frictional heating.
- A consequent decrease in the oil viscosity, with a corresponding decrease
in the oil film thickness and, inevitably, a higher frequency of surface
contact events.
- As a result of the increased contact, even greater friction, more
heating, lower viscosity and decreased separation.
- Yet more increase in the contacts and, finally, a runaway situation
where the two surfaces suffer sudden, massive adhesive contact and seizure.
The event is sufficiently dramatic to produce characteristic heat transformation
layers at the surface.
Scuffing is best combated with nitriding or nitrocarburising treatments
or by low friction coatings like Diamond-Like Carbon (DLC).
For specific surface treatments to solve scuffing problems, click below:
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